Electric arc furnace 100 ton price

Introduction to Electric Arc Furnaces

Electric arc furnaces (EAFs) represent a pivotal technology in modern metallurgy, specifically designed for melting scrap metals and facilitating the production of various steel types from iron. The electric arc furnace 100 ton category encompasses robust industrial equipment tailored for large-scale metal processing, catering to the needs of diverse industries.

Design and Operation

EAFs are engineered to handle substantial quantities of metals, with some units capable of processing up to 20 tons. These furnaces operate on a power input range, typically from 380v to 950v, and boast working powers from 180kw to 2,000kw. A key component of these furnaces is the large capacitor banks that ensure current stabilization, which is crucial for the efficient operation of an electric arc furnace 100 ton. Additionally, these capacitors feature robust insulation as a safety measure against potential hazards such as water spillage.

Safety and Efficiency Features

Safety is paramount in the operation of EAFs. Integrated safety systems, including circuit breakers, are standard, providing automatic shutdown in the event of a fault. The melting process can be conducted in either open or enclosed furnaces, with some models requiring dual pots for both melting and transportation of molten metal. The industrial electric furnace is designed to reach temperatures from 2,100 to 1,750 degrees Celsius, efficiently melting a wide range of metals within 40 to 60 minutes.

Advanced Control and Handling

The handling of molten metal is facilitated by melting pots capable of tilting up to 95 degrees, ensuring complete pouring. Cooling systems, often water-based, are integral to these furnaces, aiding in the management of metal temperatures post-melting. Control over the electric arc furnace operation is achieved through a Programmable Logic Controller (PLC) system, which offers precision and ease of use. The melting heat in most electric arc furnace 100 ton units is generated through electrical induction systems, while hydraulic pressure systems are employed to tilt the furnace pot.

Choosing the Right Electric Arc Furnace

Selecting the appropriate EAF is crucial for meeting specific industrial requirements. Alibaba.com hosts a wide array of options, ensuring that businesses can find a suitable electric arc furnace for sale without brand restrictions. The platform's assortment includes various sizes and capacities to match different operational scales and metallurgical needs.

Conclusion

The electric arc furnace 100 ton is a significant investment for any metal processing entity, offering a blend of efficiency, control, and safety. While Alibaba.com does not endorse any particular brand, the platform provides a comprehensive marketplace for businesses to explore and procure the right machinery to meet their metallurgical demands.